40KW Mobile Portable Diesel Generator - XN-GEN.COM

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40KW Mobile Portable Diesel Generator

Model: Mobile power station

Unit model: XN40KW

Standby power (KW): 40

Normal power (KW): 36

Unit size (mm): 2350×1600×2020

Unit weight (kg): 2100

Speed ​​(r/min): 1500

Fuel consumption (g/kw.h): 214

Frequency (HZ): 50

  • Product Details
  • Maintenance
  • FAQ

Overview

Experience reliable, high-performance power generation with our 40KW Mobile Portable Diesel Generator. Engineered with a Cummins 4BT3.9-G2 diesel engine paired with a Stamford UCI224D/S1L2-R1 generator, this mobile power station is designed for heavy-duty applications in various environments. Whether for backup power, construction sites, or remote installations, this generator delivers 40kWe of standby power and 36kWe of continuous power with exceptional efficiency and low noise levels.

Key Features

  • Innovative Design & Mobility:
    Integrated with a robust multi-axle chassis (available in 2-, 3-, 6-, or 8-wheel configurations), our mobile station is built for versatility and easy transportation.

  • Low Noise & Reduced Emissions:
    With noise levels ranging from 55 dB(A) to 75 dB(A) measured at 7 meters, the generator is designed to meet strict environmental standards while keeping operation quiet and clean.

  • Advanced Engineering:
    Incorporates a state-of-the-art Cummins diesel engine and high-quality Stamford generator, ensuring stable operation, reduced fuel consumption, and prolonged service life.

  • Robust Construction:
    Designed to handle extreme conditions, this generator features a compact and integrated build with fewer parts, minimizing potential failure points and maintenance needs.

Performance Specifications

  • Output Power:

    • Standby Power: 40 kWe

    • Continuous Power: 36 kWe

  • Operating Speed: 1500 r/min

  • Fuel Consumption: Approximately 214 g/kW·h

  • Voltage & Frequency:

    • Voltage: 400V/230V

    • Frequency: 50 Hz

  • Voltage Regulation:

    • Transient Adjustment: -15% / +20%

    • Steady-State Adjustment: ±1%

    • Voltage Stability: Within 3 seconds (fluctuation ≤ 0.5%, waveform distortion ≤ 8%)

  • Frequency Regulation:

    • Transient Rate: -10% / +12%

    • Steady-State Adjustment: 5%

    • Frequency Stability: Within 3 seconds (fluctuation ≤ 1.5%)

Engine Specifications

  • Brand & Model: Cummins 4BT3.9-G2

  • Configuration: 4-cylinder, inline

  • Displacement: 3.9 Liters

  • Compression Ratio: 16.5:1

  • Cylinder Dimensions: 102 mm (bore) × 120 mm (stroke)

  • Fuel System: NYC A-type inline pump with rotor high-pressure fuel pump for optimized fuel consumption and lower noise

  • Cooling: Closed-loop water cooling

  • Starting System: DC24V electric starter

  • Oil Capacity & Pressure: 9 L capacity; 345 kPa oil pressure

  • Design Innovations: Integrated components reduce part count by 40%, enhancing reliability and service life

Generator Specifications

  • Brand & Model: Stamford UCI224D/S1L2-R1

  • Capacity: 50KVA

  • Configuration: Brushless, single-bearing, with a rotating magnetic field

  • Excitation: Self-excited with automatic voltage regulation

  • Winding: 2/3 lap winding

  • Phase: Three-phase, four-wire connection (Y connection)

  • Insulation Class: H

  • Power Factor: 0.8 lagging

  • Protective Class: IP23

  • Compliance: Meets multiple international standards including GB755, BS5000 Part 3, VDE0530, NEMA MG1-22, IEC-34, and AS1359

Standard Equipment & Configuration

  • Engine Unit:

    • Diesel engine with integrated fuel, air, and oil filters

    • Charging system and starter motor

  • Generator Unit:

    • Stamford generator with dedicated air switch

  • Control System:

    • LCD digital display controller with electronic speed regulation

  • Supporting Components:

    • Radiator with water tank, steel base, and vibration dampening pads

  • Accessories:

    • Muffler for noise reduction, battery with connecting cables, and additional oil and anti-vibration mats

Environmental & Operational Requirements

  • Altitude: Up to 1000 meters above sea level

  • Ambient Pressure: 89.9 kPa

  • Intake Temperature: ≤ 40°C

  • Fuel: 0# light diesel

  • Oil Specification: CF grade / 15W-40

  • Water Quality for Cooling: pH between 6.5 and 8

  • Humidity: Relative humidity ≤ 60%

  • Seismic Resistance: Designed to withstand horizontal acceleration of 0.2g and vertical acceleration of 0.1g

Certifications & Quality Assurance

  • International Standards: Conforms to ISO8528-2005 and GB/T2820-2009 for reciprocating engine-driven AC power systems

  • Quality Certifications: Manufactured under ISO9001/ISO9002 guidelines

  • Warranty: Backed by a 1-year or 1000-hour warranty covering the entire system, including engine, generator, and control modules

  • Service Network: Comprehensive 24/7 nationwide support and technical assistance

This 40KW Mobile Portable Diesel Generator is an ideal solution for customers seeking a high-performance, reliable, and environmentally friendly power supply. Its innovative design, coupled with industry-leading components, ensures it meets the most rigorous operational demands while delivering exceptional efficiency and durability.

OPTIONAL FUNCTION

Contact Us

📧 Email: [ gmail@xn-gen.com]

📞 Phone: [+86 15216161715]

🌐 Website: [xn-gen.com]

For more information or to discuss your specific energy requirements, please contact our sales team. We are committed to delivering efficient and reliable power solutions tailored to your project needs.

Generator Maintenance and Servicing

At XN-GEN, we offer long-term maintenance agreements to provide professional, high-quality, and hassle-free service for our customers. Our maintenance services ensure the optimal performance and longevity of your generator set. Below is a general guideline for maintenance procedures (please note that specific actions may vary based on the model and operational status of each generator set).

Routine Maintenance

Regular inspections and upkeep are crucial to ensuring the reliability of your generator. The following checks should be performed regularly:

  1. Inspect all rotating components and tighten any loose bolts.
  2. Check the oil level in the crankcase and add oil if necessary.
  3. Monitor fuel levels in the tank.
  4. Inspect the coolant level in the radiator.
  5. Examine fuel and water pipelines for any leaks or loose connections.
  6. Ensure the intake and exhaust systems, along with cylinder gaskets, are properly sealed.
  7. Clean any oil stains or dust accumulation on the generator to maintain a tidy machine room.

Maintenance Plan for Standby Generators

(Recommended for backup generators used in residential communities, commercial buildings, hospitals, government facilities, tourist attractions, factories, and other locations where power outages are rare.)

Professional Maintenance (Every Six Months or Annually)

In addition to routine maintenance, a comprehensive service should be performed every six months or once a year:

  1. Conduct a thorough inspection of the fuel, electrical, cooling, and lubrication systems to ensure proper functionality.
  2. Perform a no-load test run for 5-10 minutes to lubricate the system. Assess the generator's performance using auditory, visual, and olfactory checks.
  3. Replace consumable filters, including air, diesel, oil, water, and fuel-water separators.
  4. Drain and replace coolant, ensuring proper radiator function.
  5. Check and replenish the battery electrolyte or distilled water as needed.
  6. After completing the maintenance, conduct a final inspection and clean the generator set.
  7. Perform another 5-10 minute no-load test, record performance parameters, and provide optimization recommendations before customer acceptance.

Maintenance Plan for Continuous Operation Generators

(Recommended for generators in construction sites, frequently power-outage-prone factories, areas with insufficient transformer capacity, project testing sites, or locations without access to the main grid.)

Level 1 Maintenance (Every 50-80 Hours)

This includes all routine maintenance tasks plus:

  1. Clean the air filter and replace it if necessary.
  2. Replace the diesel filter, air filter, and water filter.
  3. Inspect the tension of the drive belt and adjust if needed.
  4. Lubricate all grease fittings and moving components.
  5. Replace coolant to maintain effective cooling performance.

Level 2 Maintenance (Every 250-300 Hours)

Includes Level 1 maintenance tasks, with additional checks:

  1. Clean and inspect pistons, piston pins, cylinder liners, piston rings, and connecting rod bearings for wear.
  2. Examine the main bearing for any signs of looseness or abnormal wear.
  3. Remove scale and sediment from the cooling system to ensure proper heat dissipation.
  4. Clear carbon deposits from the combustion chamber and intake/exhaust passages.
  5. Inspect and adjust valve clearances, valve seats, push rods, and rocker arms.
  6. Clean turbocharger rotors and check bearings and impellers for wear, replacing if necessary.
  7. Tighten or replace any loosened or damaged bolts in the generator-diesel engine coupling.

Level 3 Maintenance (Every 500-1000 Hours)

Includes Level 1 and Level 2 maintenance tasks, along with additional services:

  1. Check and adjust the fuel injection timing.
  2. Clean the fuel tank to remove contaminants.
  3. Clean the oil sump to prevent sludge buildup.
  4. Inspect and test the fuel injectors for optimal atomization.

By following this structured maintenance plan, generator owners can ensure consistent performance, increased lifespan, and reduced risk of unexpected failures. Our expert team at XN-GEN is dedicated to delivering superior service to keep your power supply reliable at all times.

For more information or to schedule maintenance, contact us today!

1. Are you a factory or a trading company?

We are a factory specializing in the production of various types of generator sets. Our manufacturing facility ensures high-quality production and strict quality control.

2. What are your main markets?

Our products are widely exported to South America, the Middle East, Southeast Asia, and Africa, catering to diverse power needs across different industries.

3. How do you ensure product quality?

We implement strict quality control measures at every stage of production. Before delivery, all generator sets undergo load testing inside a shipping container to ensure optimal performance and reliability.

4. What is your warranty policy?

Our products come with an industry-standard warranty of one year or 1,000 operating hours (whichever comes first). We also provide technical support and spare parts services.

5. Can we customize the generator with our logo or design?

Yes! We offer custom branding for authorized logos and designs, allowing you to personalize the generator’s appearance according to your business needs.

6. What is your delivery time?

Our standard production and delivery time is within 15 working days, depending on order quantity and customization requirements.

7. How can I become your distributor?

We welcome partnerships with companies that have strong marketing resources and after-sales service capabilities. If you meet these criteria and are interested in collaborating, feel free to contact us for further discussions.

8. Do you provide after-sales support?

Yes! We offer technical assistance, spare parts supply, and remote troubleshooting to ensure seamless operation of our generator sets.

9: What is the payment terms you can accept?

  • A: T/T, 30% deposit, 70% will be paid before delivery;
  • or T/, 30% deposit, 70% L/C at sight;
  • or 100% L/C at sight;

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